MES - Manufacturing execution systems manage, monitor and synchronize the execution of real-time, physical processes involved in transforming raw materials into intermediate and/or finished goods. They coordinate this execution of work orders with production scheduling and enterprise-level systems. MES applications also provide feedback on process performance, and support component- and material-level traceability, genealogy, and integration with process history, where required.
Manufacturers face a critical choice between off-the-shelf (OTS) and bespoke MES solutions for efficient production control. OTS solutions promise quick implementation but often require extensive configuration, resembling custom programming. This configuration process, despite initial appearances, incurs additional costs.
Bespoke MES solutions, while initially perceived as more expensive, eliminate the need for extensive customization and integration services. This tailored approach provides a streamlined and cost-effective solution, addressing specific manufacturing requirements.
Iterative implementation approach, inspired by Agile principles, breaks down the development into phases, controlling spending, fostering collaboration, delivering critical functionalities first, and facilitating continuous improvement. It equalizes customization costs between OTS and bespoke solutions.
Expenses associated with configuring OTS solutions, comparable to custom programming, undermine their initial cost-effectiveness. Bespoke MES solutions, despite higher perceived upfront costs, offer a tailored and ultimately more cost-effective solution for manufacturers aiming to optimize operations.