Integrator

Following text have been generated by Antigravity using Gemini LLM when presented with full Zelo.Integrator codebase

Product Vision

Zelo Integrator is an advanced Industrial IoT (IIoT) platform designed to eliminate the "Data Gap" between Operational Technology (Machines, PLCs, Sensors) and Information Technology (ERP, Quality Systems, Analytics). It operates in real-time, ensuring that every micron of product quality and every millisecond of production time is captured, analyzed, and stored.

Key Value Propositions

1. Universal Connectivity ("The Universal Translator")

Your factory speaks many languages. Zelo Integrator speaks them all.

• Hardware Ready: Native, high-performance OPC UA support connects effortlessly to modern PLCs (Siemens, Allen-Bradley, Beckhoff) and legacy sensors.

• Database Agnostic: Seamlessly write process data to Any Database (SQL Server, Oracle, Postgres, MongoDB, MySQL).

• The Benefit: Break down data silos. Your machine data flows directly into your business reports without complex, fragile middleware.

2. Real-Time Performance

Built on a high-speed messaging backbone (NATS) and a compiled Go architecture, Zelo Integrator is engineered for the speed of manufacturing.

• Millisecond Precision: Capture rapid process changes (e.g., steel rolling profiles) that slower SCADA systems miss.

• Zero-Lag Logic: Run complex logic and comparisons instantly as data arrives.

3. Adaptable Logic with "Coding Templates"

Every production line is unique. Zelo Integrator adapts to your process, not the other way around.

• Bring Your Own Code: Use our Coding Templates to inject custom business logic in standard languages like Python, C# (.NET), or Node.js.

• Managed Execution: We handle the plumbing (connections, retries, error handling); you just write the logic.

• Future Proof: If your requirements change tomorrow, you can update the logic script without redeploying the entire platform.

4. Enterprise-Grade Quality Control

Go beyond simple data logging with specialized Quality Assurance modules.

• Profile Recording: Dedicated modules for Flatness, Length, and Time provide high-fidelity "birth certificates" for every product you manufacture.

• Automated Inspection: Built-in Comparator and Inspector services automatically grade products against specifications and trigger alerts (Mailer) if quality drifts.

5. Enabling the AI Factory

Artificial Intelligence requires high-quality, real-time data. Zelo Integrator is the foundation for your AI initiatives.

• The Data Fuel: AI models are only as good as their training data. Zelo aggregates clean, synchronized, high-frequency data from across the factory floor, creating the perfect dataset for ML training.

• Edge Inference: With Python Coding Templates, you can deploy lightweight ML models directly within the Zelo platform. Run predictive maintenance or anomaly detection algorithms at the edge, milliseconds after the data is born.

• Closed-Loop Control: Don't just predict—act. Zelo can take AI insights and write setpoints back to the PLC via OPC UA, automating process optimizations in real-time.

At a Glance: Technical Specifications

For the IT & Engineering Teams 

Core Architecture: Microservices (Go + NATS)

User Interface:      Modern Web SPA (Angular 19 + PrimeNG)

Deployment: On-Premise (Windows/Linux) or Cloud-Ready

Connectivity:  OPC UA Client/Server, ODBC/SQL Bridge

Visualization: Syncfusion Diagrams, Plotly.js Charts

Reliability: Offline-First Design, Automatic Reconnection

Ideal Use Cases

1. Metals & Continuous Process: Recording high-speed flatness or thickness profiles of rolled materials.

2. Automated Quality Gating: automatically rejecting products that fail complex logic checks before they reach the packaging line.

3. Brownfield Digitalization: extracting data from legacy machines and pushing it to modern cloud analytics without replacing the hardware.